BigRep BigRep PRO Industrial Large-Format 3D Printer
With a 1 cubic meter build volume, the BigRep PRO is a fully enclosed industrial 3D printer for producing full-scale, large parts including functional prototypes, factory tooling, patterns and molds, and end-use parts. Built for productivity throughout all stages of manufacturing, the PRO provides designers, engineers, and manufacturers with an easy-to-use, agile solution to produce faster and cheaper.
- Enormous 1020mm × 970mm × 985mm build volume
- Dual extruder for high-performance polymers
- Fully enclosed, temperature-controlled environment
BIGREP PRO 3D PRINTER
COST EFFICIENCY THAT SCALES WITH INDUSTRIAL QUALITY
The BigRep PRO is an industrial 3D printer designed for large-scale, high-precision manufacturing. It features a massive build volume, advanced Bosch CNC control systems, and a fully enclosed, temperature-controlled environment. With its dual extruder, it supports a wide range of materials, including high-performance polymers. The PRO ensures fast, reliable, and accurate production, making it ideal for prototyping, tooling, and end-use parts. Its user-friendly interface and remote monitoring capabilities streamline workflow, enhancing productivity and efficiency.
Key Features of the BigRep PRO Industrial Large-Format 3D Printer:
- Enormous Build Volume: 1020mm × 970mm × 985mm
- Fully enclosed, temperature-controlled environment for consistent quality
- Achieve precise, quality parts thanks to Bosch CNC parts + custom gantry
- Dual extruder supports high-performance polymers
- Fast, reliable, and accurate production
- Optimized for prototyping, tooling, and end-use parts
- Enhanced productivity and efficiency in manufacturing
- Easier-than-ever printing with JUMPSTART technology
The BigRep PRO Dual Mode Bundle includes:The BigRep PRO Dual Mode Bundle includes:
- (2) BigRep ACE Extruders
- (2) BigRep ACE Hotends with 0.6 mm Nozzles
- (1) BigRep SWITCHPLATE Prime - PRO/ONE
- BigRep CONNECT for monitoring, analysis, and remote control of your BigRep printer
- BigRep BLADE Slicing Software
COMPLEX, ROBUST PARTS ON A LARGE SCALE
Transform your manufacturing capabilities with the BigRep PRO's 1 cubic meter build volume. This enormous print volume makes it ideal for large-format prototyping and end-use part production. Fully enclosed and engineered for peak productivity, it offers a seamless, cost-effective solution for achieving exceptional FDM printing speed, precision, and quality every time.
- Build Volume: 1 cubic meter
- Produce strong, large parts as a whole or in fewer pieces
- Built for productivity in all manufacturing stages from prototype to product
- Consistently delivers speed, precision, and reliable quality
JUMPSTART YOUR WAY TO EASE
Produce smarter not harder with BigRep's JUMPSTART—a hybrid software-hardware solution that lets you skip the hassle and just start 3D printing on your BigRep PRO. Three key features of JUMPSTART include:
- SWITCHPLATE® - a magnetic, removable print bed with different coating options for optimal material adhesion, offering easy application when hot and removal when cooled
- MXT® CONTROL SYSTEM - enhances gcode files for better prints and powers JUMPSTART, automating calibration for a simplified user experience
- LOCKSTAGE - enables easy, secure extruder mounting with automatic calibration, ensuring consistent precision throughout printing
BUILT FOR NEXT LEVEL INDUSTRIAL 3D PRINTING
BigRep PRO is the powerhouse solution built for designers, engineers, and manufacturers seeking speed and quality on an industrial level. Delivering accurate, full-scale parts efficiently with thoughtful features like...
- Custom gantry made w/ Bosch Rexroth CNC parts for high speed & precision
- Controlled filament storage environment
- Direct drive, fiber-ready extruder
- Simplified operation with JUMPSTART technology
MATERIALS MADE FOR ENGINEERING
In addition to their bio-polymers, BigRep has developed engineering-grade and carbon fiber-reinforced materials for industrial projects that excel at certain mechanical properties.
BigRep PRO handles these robust filaments with zero issues using the Advanced Capability Extruder (ACE), a direct drive extruder that outputs reliable quality 3D prints out of standard and fiber-reinforced materials with speed and precision. Not only will you print robust large-scale parts, but you'll also print them 50% faster than other large-format 3D printers.
ADVANCED APPLICATIONS
BigRep's large-format 3D printers optimize industrial additive manufacturing processes and offer versatile solutions for functional prototyping, tooling, and end-use part production. These state-of-the-art machines support a diverse range of professional applications across industries including:
- PROTOTYPES - Accelerate production from concept to series by creating full-scale functional parts in-house and reducing time & costs associated with traditional manufacturing methods.
- TOOLING, JIGS, FIXTURES - Create custom, ergonomic tools on-demand by reducing lead times, production costs, and material waste while optimizing for weight and fit.
- PATTERNS AND MOLDS - In-house pattern and mold creation speeds up design cycles, reduces expenses, and minimizes reliance on external suppliers.
- END-USE PARTS - Minimize costs and maximize efficiency with on-demand manufacturing for small-series and unique parts, enabling faster market entry.
What Options are Available for the BigRep PRO?
| BigRep SHIELD | |
 |
Free-standing industrial filament dry cabinet that fits up to:
filament spools on hand. (ex. TPU, BVOH, HI-TEMP) |
| BigRep ACADEMY | |
 |
Covers all aspects of large-format 3D printing, including design, slicing, printer operation, troubleshooting, and more via online learning. Receive certification in basic fundamentals up to expert knowledge. Customized and onsite training options are also available. Talk to one of our Sales experts for full list of ACADEMY options. |
| Maintenance Contract | |
 |
BigRep Service Contracts give you peace of mind, predictable costs, and improved performance. This contract can be renewed in increments between 1 to 3 years up until the end of the product's lifecycle. With Maintenance, you get:
|
| Full Service Contract | |
 |
BigRep Service Contracts give you peace of mind, predictable costs, and
|
*Spool estimations based on BigRep filaments spools. Spool sizes can vary with third-party vendors.
Which BigRep Printer is Best?
 STUDIO G2 |
 ONE.5X |
 VIIO 250 |
 PRO |
|
| Price | $65,800 | $69,800 | $114,800 (state which configuration) | $245,800 |
| Best For | Moving from desktop to large format in engineering materials, in an office-friendly footprint | Full-scale 1 m³ parts at the lowest cost per volume, with new automation | Unattended, continuous production with automatic filament handling and extruder backup | Near-1 m³ enclosed production with engineering and carbon-fiber materials |
| Build Volume (W × D × H) | 1000 × 500 × 500 mm (39.4 × 19.7 × 19.7 in), 250 L |
1005 × 1005 × 1005 mm (39.5 × 39.5 × 39.5 in), 1,015 L |
1000 × 500 × 500 mm (39.4 × 19.7 × 19.7 in), 250 L |
915 × 805 × 874 mm (36.0 × 31.7 × 34.4 in) with dual extruders; larger in single-extruder setup |
| Machine Size (W × D × H) | 1715 × 1170 × 1765 mm (67.5 × 46.1 × 69.5 in) |
1848 × 1668 × 2070 mm (72.8 × 65.7 × 81.5 in) ‡ |
1634 × 1069 × 1829 mm (64.3 × 42.1 × 72.0 in) |
1950 × 2500 × 2105 mm (76.8 × 98.4 × 82.9 in) with tower |
| Weight | Approx. 550 kg (1,213 lb) †‡ | Approx. 635 kg (1,400 lb) | Approx. 560 kg (1,235 lb), plus 62 kg (137 lb) per Infinity Box | Approx. 1,500 kg (3,307 lb) ‡ |
| Power | 208–240 V single-phase, 16 A, 50/60 Hz | 208–240 V single-phase, 16 A, 50/60 Hz | 208–240 V single-phase (1P+N+PE), 16 A, 50/60 Hz | 380–400 V 3-phase, 16 A, 50/60 Hz |
| Extruders | Dual SDX (direct drive, fiber-ready) | PEX2: Single, Dual or Twin mode | Dual SMX (one in Classic configuration) | Dual ACE 2.0 (direct drive, fiber-ready), LOCKSTAGE mount |
| Max Nozzle Temperature | 280°C (536°F) | 280°C (536°F) | 350°C (662°F) | 280°C (536°F) |
| Nozzle Sizes | 0.6, 1.0 mm (tool steel †) | 0.6, 1.0, 2.0 mm (diamond) | 0.4, 0.6, 1.0 mm (diamond) | 0.6, 1.0 mm |
| Layer Heights | 0.1, 0.3, 0.6 mm | 0.3, 0.6, 1.0 mm | 0.2, 0.3, 0.6 mm | From 0.15 mm |
| Max Print Speed | 100 mm/s † | 250 mm/s | 500 mm/s † | 600 mm/s † |
| Max Throughput | Not published | 200 g/h | 200 g/h | Not published |
| Build Chamber | Enclosed, up to 40°C | Not published | Enclosed, heated to 50°C | Enclosed |
| Print Bed | Polyimide, up to 100°C | SWITCHPLATE (magnetic, removable), up to 80°C | SWITCHPLATE Prime or Select, up to 120°C | SWITCHPLATE, up to 100°C |
| Bed Leveling & Calibration | Semi-automated leveling | Automated XYZ calibration, adaptive mesh leveling | Automated XYZ calibration, adaptive mesh leveling | Automated calibration, adaptive mesh leveling (MXT) |
| Production Automation | Out-of-filament detection, pause/resume | Relay Mode, auto-sequential printing, input shaping, pressure advance | Relay Mode, auto-sequential printing, Infinity Box auto-loading | Relay Mode |
| Filament Storage | Heated Keep-Dry chamber, 2 spools up to 8 kg | Optional Keep-Dry Box, 2 spools up to 8 kg | Two 8 kg drawers standard; Infinity Box (up to 32 kg, auto-loading) in Productivity configuration | Sealed Keep-Dry chamber, 2 spools |
| Monitoring | Camera †, BigRep CONNECT | BigRep CONNECT ready | HD camera, BigRep CONNECT | HD camera, BigRep CONNECT |
| Achievable Part Accuracy | ±0.25 mm or ±0.003 mm/mm † | ±0.3 mm or ±0.004 mm/mm † | Confirm with BigRep | ±0.2 mm or ±0.002 mm/mm † |
| Certifications | CE | CE | CE, UL ready | UL, CE |
| Slicer | BigRep BLADE (Windows) | BigRep BLADE | BigRep BLADE | BigRep BLADE (Windows) |
| Installation & Training | Required, quoted separately | Required, quoted separately | Required, quoted separately | Required, quoted separately |
Material Compatibility
| BigRep Material | STUDIO G2 | ONE.5X | VIIO 250 | PRO.2 |
| PLA / rPLA | ✔ | ✔ | ✔ | ✔ |
| PETG / rPETG | ✔ | ✔ | ✔ | ✔ |
| PLX | ✔ | ✔ | ✔ | ✔ |
| PRO HT | ✔ | ✔ | ✔ | ✔ |
| HI-TEMP | ✔ | ✔ | ✔ | ✔ |
| HI-TEMP CF | ✔ | ✔ | ✔ | ✔ |
| TPU 98A | ✔ | ✔ | ✔ | ✔ |
| BVOH (soluble support) | ✔ | ✔ | ✔ | ✔ |
| ASA | ✔ | ✔ | ✔ | |
| PA6/66 | ✔ | ✔ | ✔ | |
| PA12 CF | ✔ | ✔ | ||
| All four printers are open material systems and accept third-party 2.85 mm filament. ✔ = BigRep provides a tested BLADE slicing profile. | ||||
What are the Technical Specifications of the BigRep PRO 3D Printer?
| GENERAL | |
|---|---|
| Version | BigRep PRO.2 |
| Machine Type | 3D Printer |
| Technology | Fused Deposition Modeling (FDM) / Fused Filament Fabrication (FFF) |
| Motion System | Precision Motions Portal (custom-built gantry using Bosch Rexroth CNC components) |
| Assembly | Fully Assembled |
| Machine Dimensions (W × D × H) |
1950×2500×2105mm (77"×98"×70") - w/ tower |
| Weight | Approx. 2160kg (4762lbs) |
| PRINTER PARAMETERS | |
| Build Volume (W × D × H) |
1020×970mm×985mm (40"×38"×38.5") |
| Filament Diameter | 2.85mm |
| Extrusion | Dual |
| Extruder Type | Direct Drive |
| Extruder | Fiber-Ready PRO ACE Extruder |
| Build Surface | SWITCHPLATE® |
| Nozzle Size | 0.6mm, 1.0mm |
| Layer Height | 0.3 mm, 0.6 mm (Other layer heights supported through slicer software) |
| Max Hotend Temperature | 300°C |
| Max Bed Temperature | 100°C |
| Max Print Speed | 600mm |
| Max Acceleration | 5000mm/s² |
| Achievable Part Accuracy | ±0.2mm or ±0.002mm/mm (whichever is greater)* |
| PRINTER FEATURES | |
| Material Storage | Keep Dry Chamber |
| Fully Enclosed | Yes |
| Filament Runout Sensor | Yes |
| Magnetic Bed | Yes |
| Interchangeable Extruders | Yes; LOCKSTAGE |
| High-Resolution Nozzle (0.6 mm) | ✔ |
| Versatile Nozzle (1.0 mm) | ✔ |
| MXT® Controls Print Quality Improved |
✔ |
| MXT® Controls Adaptive Mesh Bed Leveling |
✔ |
| MXT® Controls XYZ Automated Calibration |
✔ |
| MXT® Controls Dual Extrusion Automated Calibration |
✔ |
| Material Compatibility | BigRep PLA, BigRep HI-TEMP, BigRep HI-TEMP CF, BigRep PRO HT, BigRep PETG, BigRep ASA, BigRep PLX, BigRep PA6/66, BigRep PA12 CF, BigRep BVOH Open for use of 3rd party materials |
| SOFTWARE | |
| Slicer Software | BigRep BLADE |
| OS Compatibility | Windows |
| Supported File Format | .STL, .OBJ, .STEP |
| COMMUNICATION | |
| Display | LCD Touchscreen Panel |
| POWER REQUIREMENT(S) | |
| Power | 3 Phase 400V AC PE, 16 A, 50 / 60 Hz |
| Safety Certifications | UL, CE, EC Machinery Directive 2006/42/EC Compliant |
| WARRANTY | |
| Warranty Period | 1 Year (from delivery date) Optional: Extend warranty an additional 1 or 2 years |
FAQ
ARE PRINTER INSTALLATION AND TRAINING SERVICES AVAILABLE FOR BIGREP 3D PRINTERS?
To ensure users start on the right foot and have the knowledge they need to succeed, printer setup and initial training services are separate required purchases with BigRep 3D printers.
Request a quote and one of our Sales experts will figure out the right service package for you!
WHAT ARE THE ADVANTAGES OF AN INDUSTRIAL 3D PRINTER?
An industrial 3D printer saves time and money in product development, engineering, and manufacturing.
What sets an industrial 3D printer apart from an entry-level 3D printer is:
- High reliability
- Faster 3D printing
- High repeatability
- No assembly required
- Factory service
WHAT IS CONSIDERED A LARGE-FORMAT 3D PRINTER?
Large 3D printers are too big to fit on a desk and usually offer a build volume bigger than 500x500x500 mm.
Small or large 3D printers can be sorted into two categories:
- Desktop 3D printers
- Large-format 3D printers
WHAT IS A LARGE-FORMAT 3D PRINTER USED FOR?
Every day, new applications are being added to the already extensive list of applications 3D printers are used for. In additive manufacturing, three very common use-cases are:
- End-Use Parts
- Tooling / Fixtures
- Rapid Prototyping
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